40mm Expanded polystyrene (EPS) insulation board delivers outstanding thermal performance for external wall insulation systems. This high-quality material boosts building thermal efficiency, improves U-values, and minimises water ingress and condensation risks. The 40mm boards work seamlessly with timber, masonry, system-built properties, tile hanging, and numerous rendering systems. Installation involves applying boards to masonry or timber-backed walls using adhesive and mechanical fixings, with cavity void installation also available for cavity wall insulation applications.
40mm Stylite Plustherm Grey EPS 70 Insulation Board remains the preferred choice for external wall insulation systems, offering exceptional value without sacrificing performance. Selecting this cost-effective 40mm EPS board delivers significant savings whilst maintaining superior quality and thermal properties.
Installation of 40mm EPS within an EWI system benefits from reduced material costs. The lightweight nature of EPS means lower-strength adhesives and plastic fixings suffice instead of metal alternatives. Being non-breathable, 40mm Stylite EPS permits budget-friendly thin coat renders, including EWI-075 Silicone Render or EWI-040 Acrylic Render.
40mm Stylite Expanded Polystyrene insulation boards provide an excellent solution for external wall insulation. These boards attach readily to existing wall substrates, immediately enhancing both visual appeal and thermal performance. Insulating from the external side rather than internally minimises the risk of interstitial condensation developing within wall cavities.
Stylite 40mm External Wall Insulation board suits diverse wall constructions, from solid brickwork to timber frame walls. Typically, external wall insulation receives a rendered finish for protection. Application methods vary based on the chosen system. Furthermore, 40mm Stylite EWI boards perform well in rail or drained cavity EWI configurations.
Deploy netting on scaffolding to prevent polystyrene debris from becoming airborne. We strongly suggest using a hot knife or hot wire cutters to minimise offcuts, though standard knives work if required. Ideally, cut the 40mm EPS insulation boards under cover to stop offcuts scattering.
Always follow the manufacturer's installation guidelines when fitting EPS insulation boards, addressing all design and application requirements. Initially, secure EPS boards to the substrate (masonry or timber) using mortar/adhesive or mechanical fixings.
Once boards are attached to an external wall, apply a protective outer layer such as a mortar basecoat or netting to shield from excessive heat, moisture, and UV damage.
Before applying basecoat or mortar for fibreglass mesh, rasp or sand the board surface to create a textured finish. Once prepared, the substrate is ready for fibreglass mesh application. Consult the full installation guide for comprehensive instructions.
Verify the manufacturer's expiry date for shelf life information. Keep in a dry location within original packaging. Prevent exposure to intense heat or direct sunlight.








